Heat Treatment
Our in-house Heat Treat Capabilities furthers the
precise control over the manufacture of quality
forgings. Heat Treatment facility is capable of
meeting the requirements of the process and can be
customized also to meet the Customer specified
standards like CQ-9.
At GNA Enterprises, Heat Treatment facility
includes oil and gas fired furnaces, quenching
medium tanks, bottom drop furnaces, salt bath
furnaces with mechanical charger etc. The
Finishing Shop has Shot Blasting Machines, Shot
Peening and powder coating facilities. The Process
is controlled through automatic audio-visual
systems for temperature monitoring and process
qualification where we continuously try to narrow
down the input parameters.
Induction Hardening
Induction Hardening of the axle shafts is most
critical area of manufacturing. With 20 Medium
Frequencies Induction Hardening Machines GNA can
handle varied types induction patterns and Case
Depths. These machines operates with PLC control
to have high repeatability of input parameters
like kW, heating time, speed of coil, quenching
temperature etc
Each Induction Hardened component is passed
through Magnaflux Particle Testing machine, to
check axial as well as transverse surface cracks
and then demagnetized.
Each Induction Hardened shaft is tempered in
batches to remove the residual stresses and
improving the grain flow.
We make use of the Statistical Process Control in
the form of X-moving Range Charts to control the
Part-to-Part variation.
Process qualification and sample based in-process
inspection is done to ensure that each component
that goes to the customer conforms to the
requisite parameters. |